PixelAutomate
Solution

Loss control in syrups and chocolate

costly ingredients remain in vessels and pipes during product change; process deviations scrap whole batches.

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Sector

C10.81 sugar; C10.82 cocoa, chocolate, sugar confectionery.

INDICATIVE NACE CODE

Process

boiling or tempering → transfer → forming → cooling → coating → packaging → rinsing.

Problem

costly ingredients remain in vessels and pipes during product change; process deviations scrap whole batches.

What the solution includes

flow meters; vessel scales; temperature sensors; tempering and forming-line data; batch traceability; QMS tolerances.

What changes

less product loss during transfer and rinsing.

How the result is measured

What we measure
kg product loss / production batch
Baseline
weight balance
Target
AFTER DIAGNOSTICafter transfer mapping
Evidence
scales, flow meters, batch log.

Business effect

less cocoa, sugar, and semi-finished product lost, with more stable quality.

Component parts

Physical assets

ДМА — vessels, pumps, tempering, measurement equipment

Software and integration

ДНА — process and batch model.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel links batch, transfers, and losses.

Required partners

food technologist and process equipment supplier.

What to keep in mind

hygienic design; flow meter accuracy for viscous products; exact КИД code verified.

Link to a funding programme

There is no open funding programme linked to this solution. When a new procedure opens, we check its conditions against your company and project.

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit