PixelAutomate
Solution

Water balance and CIP cycles in beverages

water, detergent, and lost product are not allocated by line, cycle, and batch.

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Sector

producers of beer and soft drinks; indicative C11.05/C11.07 per current classification.

INDICATIVE NACE CODE

Process

production → fermentation or mixing → filtration → bottling → CIP cleaning between batches.

Problem

water, detergent, and lost product are not allocated by line, cycle, and batch.

What the solution includes

water and flow meters; conductivity sensors; read-only PLC/SCADA events; cycle–line–batch model; microbiological QMS results; ERP report.

What changes

less fresh water and product loss while keeping hygiene.

How the result is measured

What we measure
m³ fresh water / 1,000 l good beverage
Baseline
per-line measurement
Target
AFTER DIAGNOSTICafter cycle validation
Evidence
water meters, CIP log, microbiological protocol.

Business effect

lower water and detergent cost and less product lost during change.

Component parts

Physical assets

ДМА — CIP, filtration, measurement

Software and integration

ДНА — phase model, deviations, reporting.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel builds the water and CIP model.

Required partners

beverage technologist and OT/SCADA integrator.

What to keep in mind

hygienic parameters are not changed autonomously; energy may only be a supplementary indicator; КИД eligibility verified per programme.

Link to a funding programme

There is no open funding programme linked to this solution. When a new procedure opens, we check its conditions against your company and project.

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit