PixelAutomate
Solution

Material yield in corrugated production

setup and format change waste is reported in aggregate and not linked to the order and the cause.

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Sector

C17.21 corrugated board and packaging.

INDICATIVE NACE CODE

Process

paper rolls → corrugating → gluing → cutting → printing → palletising.

Problem

setup and format change waste is reported in aggregate and not linked to the order and the cause.

What the solution includes

waste container scales; jam cameras; line data; roll–order–format–change link; MES and ERP material report.

What changes

less paper lost in setup and change.

How the result is measured

What we measure
kg paper waste / 1,000 m² good corrugated
Baseline
weight and production records
Target
AFTER DIAGNOSTICafter format analysis
Evidence
scales, roll, production order.

Business effect

lower paper cost and clear allocation of losses.

Component parts

Physical assets

ДМА — production section, cameras, scales

Software and integration

ДНА — material model and integrations.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel builds the material report by roll and order.

Required partners

corrugated technologist and OT integrator.

What to keep in mind

material yield is the lead result, not overall productivity; scale accuracy and location.

Link to a funding programme

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit