PixelAutomate
Solution

Glaze control in ceramic products

glaze is applied with reserve; rinse water carries material; post-firing defects are not linked to regime and batch.

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Sector

C23.31 ceramic tiles or other applicable C23 code.

INDICATIVE NACE CODE

Process

slip preparation → glaze application → decoration → firing → sorting → equipment rinsing.

Problem

glaze is applied with reserve; rinse water carries material; post-firing defects are not linked to regime and batch.

What the solution includes

flow meters; scales; density sensors; application station and furnace data; batch model; QMS colour and surface tolerances.

What changes

less glaze and material in wastewater per good unit.

How the result is measured

What we measure
g glaze / m² good product
Baseline
stores and production records
Target
AFTER DIAGNOSTICafter testing
Evidence
flow meter, batch, QMS protocol.

Business effect

lower frit and pigment cost and less material loss during rinsing.

Component parts

Physical assets

ДМА — application stations, recovery, measurement

Software and integration

ДНА — process and batch model.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel builds the material report and the deviation analysis.

Required partners

ceramic technologist and line supplier.

What to keep in mind

kiln energy is not the lead green result; colour quality; wastewater chemistry.

Link to a funding programme

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit