PixelAutomate
Solution

Weight control in cosmetics filling

product remains in vessels and pipes; weight varies; change loss is not linked to the batch.

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Sector

C20.42 perfumery and cosmetic products.

INDICATIVE NACE CODE

Process

mix preparation → transfer → filling → closing → labelling → packaging → product-change rinsing.

Problem

product remains in vessels and pipes; weight varies; change loss is not linked to the batch.

What the solution includes

checkweighers; level sensors; barcode; filling-line data; batch–rinse–loss; QMS weight and microbiology results.

What changes

less product loss and more accurate filling.

How the result is measured

What we measure
kg product loss / production batch
Baseline
weight balance
Target
AFTER DIAGNOSTICafter transfer mapping
Evidence
scales, batch log, QMS protocol.

Business effect

lower formula cost and fewer units outside the weight tolerance.

Component parts

Physical assets

ДМА — filling, rinsing, measurement

Software and integration

ДНА — weight and batch model.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel builds the weight and batch control.

Required partners

cosmetics technologist, filling equipment supplier, ISO 22716 consultant.

What to keep in mind

hygienic design; microbiological control; validated cleaning and cross-contamination.

Link to a funding programme

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit